NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
400 reports92,523 miles · Jun 23, 2004
Engine And Engine Cooling
WHILE DRIVING ON MY WAY TO WORK THE VEHICLE STARTED TO SLOW AND THE ENGINE LIGHT CAME ON. I PULLED OVER AND ATTEMPTED TO START THE CAR AND THE ENGINE WOULD NOT TURN OVER. I CALLED MY AUTO CLUB FOR A TOW AND THE CAR WAS TOWED TO A CONNOCO STATION IN PARK RAPIDS. THEY IMMEDIATLY KNEW WHAT THE PROBLEM WAS, STATING THEY SEE A LOT OF…
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WHILE DRIVING ON MY WAY TO WORK THE VEHICLE STARTED TO SLOW AND THE ENGINE LIGHT CAME ON. I PULLED OVER AND ATTEMPTED TO START THE CAR AND THE ENGINE WOULD NOT TURN OVER. I CALLED MY AUTO CLUB FOR A TOW AND THE CAR WAS TOWED TO A CONNOCO STATION IN PARK RAPIDS. THEY IMMEDIATLY KNEW WHAT THE PROBLEM WAS, STATING THEY SEE A LOT OF THE 3800 ENGINES DO THIS. THE INTAKE PLENUM ROTTED AWAY ALLOWING COOLANT TO FILL A CYLINDER AND STALL THE ENGINE. GM HAS ISSUED A SERVICE BULLITIN FOR THE PROBLEM, BUT NO RECALL. THIS COULD BE A MAJOR SAFETY CONCERN WITH LOSS OF POWER TO THE ENGINE THE STEERING AND BRAKES WILL NOT FUNCTION AS THEY SHOULD. *AK
NHTSA ODI #10078685
63,468 miles · Jun 18, 2004
Engine And Engine Cooling
OUR 1998 BUICK LESABRE LIMITED, APRIL 2004 OUR UPPER & LOWER INTAKE MANIFOLD'S & GASKET WERE REPLACED DUE TO A LEAK AND THE CAR ONLY HAD 62,000 MILES ON IT. THIS COST US OVER 2000.00 THE WEB HAS HUNDREDS OF SIMILAR COMPLAINTS FROM OTHER GM OWNERS. *AK UPPER INTAKE MANIFOLD LEAKED, CAUSING LOSS OF COOLANT. VEHICLE TAKEN TO INDEP…
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OUR 1998 BUICK LESABRE LIMITED, APRIL 2004 OUR UPPER & LOWER INTAKE MANIFOLD'S & GASKET WERE REPLACED DUE TO A LEAK AND THE CAR ONLY HAD 62,000 MILES ON IT. THIS COST US OVER 2000.00 THE WEB HAS HUNDREDS OF SIMILAR COMPLAINTS FROM OTHER GM OWNERS. *AK UPPER INTAKE MANIFOLD LEAKED, CAUSING LOSS OF COOLANT. VEHICLE TAKEN TO INDEPENDENT REPAIR SHOP. OIL AND OIL FILTER HAD TO BE CHANGED, SPARK PLUGS WERE REPLACED AND CYLINDER'S [ENGINE FLUSHED] HAD TO BE CLEANED OUT. ALSO BROKEN STARTER REPLACED. MY CAR HAD TO BE TOWED OVER 110 MILES BACK HOME AT A COST OF $ 236.50 [MY WIFE WAS VISITING HER MOM AND HAD 2 GRANDCHILDREN WITH HER WHEN CAR BROKE DOWN IN A REMOTE AREA ,LUCKY FOR US SHE HAD HER CELL PHONE WITH HER AND SOME NICE FOLKS AT A NEAR BY RANCH TOOK CARE OF THEM] MY MECHANIC ADVISED INTAKE MANIFOLD LEAKED, AND STARTER WAS BAD [HOUSING BROKE] STARTER HOUSING BROKE DUE TO TRYING TO START HYDRO-LOCKED ENGINE. QUESTION: WHY IS BUICK ALLOWED TO USE A PLASTIC INTAKE MANIFOLD? AS THIS IS AN AREA THAT GETS VERY HOT. IT'S OBVIOUS, BUICK MADE A BIG MISTAKE BY PRODUCING ENGINES WITH PLASTIC MAN- IFOLDS. THE INTAKE MANIFOLD ON THE ENGINE IS MADE OUT OF PLASTIC AND HAS THE EGR TUBE RUNNING THROUGH IT, CAUSING THE PLASTIC TO HEAT UP AND ALLOW ANTIFREEZE TO RUN INTO THE ENGINE. WHEN MY MECHANIC CALLED THE LOCAL DEALERSHIP TO ORDER PARTS, THE SALES CLERK TOLD HIM, "YES WE HAVE THOSE PARTS ON HAND IT HAPPENS A LOT" ALSO THAT THE UPPER & LOWER INTAKES HAD BEEN RE-DESIGNED AND THAT BOTH MANIFOLDS NEED TO BE REPLACED AS A UNIT. .(CONTRIBUTED BY MIKE & DELLA RICO) PS. ALSO, TRANSMISSION IS NOW ACTING UP [SHUDDERS ON TAKE-OFF AT TIMES] I UNDERSTAND THAT THESE PROBLEMS [MANIFOLD & TRANSMISSION] ARE MAINLY GOING ON WITH CARS HAVING K IN THE VIN. DO YOU HAVE ANY INFORMATION ON THIS? THANK YOU
NHTSA ODI #10078449
40,000 miles · Jun 16, 2004
Air Bags
INTERMITTENTLY THE HORN WOULD SOUND OFF AND WOULD NOT SHUT OFF. DEALER INSPECTED THE VEHICLE, AND FOUND THAT THE AIR BAG ASSEMBLY WAS DEFECTIVE. THE HORN SOUNDED OFF TWENTY TIMES SINCE LAST JUNE.*AK *NM
NHTSA ODI #10079382
Mileage unknown · Jun 9, 2004
Electrical System
WHILE DRIVING VEHICLE STALLED. DRIVER TRIED TO RESTART THE VEHICLE AND WAS UNABLE TO DO SO. VEHICLE WAS TOWED TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT BATTERY AND ALTERNATOR NEEDED TO BE REPLACED AND MECHANIC REPLACED THEM. HOWEVER, THE PROBLEM RECURRED. *AK
NHTSA ODI #10076016
Mileage unknown · Jun 4, 2004
Fuel System, Gasoline
REGULATOR LEAKING ALLOWING FUEL TO ENTER THE INTAKE MANIFOLD. *MR WATER IN THE RESERVOIR TANK KEPT EVAPORATING. THE CONSUMER WOULD CONTINUE TO REFILL THE TANK BUT IT CONTINUED TO LEAK. THE FUEL PRESSURE REGULATOR CAUSED THE LEAK ALLOWING FUEL TO ENTER THE INTAKE MANIFOLD THROUGH A VACUUM LINE. THE PLENUM CRACKED DUE TO T…
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REGULATOR LEAKING ALLOWING FUEL TO ENTER THE INTAKE MANIFOLD. *MR WATER IN THE RESERVOIR TANK KEPT EVAPORATING. THE CONSUMER WOULD CONTINUE TO REFILL THE TANK BUT IT CONTINUED TO LEAK. THE FUEL PRESSURE REGULATOR CAUSED THE LEAK ALLOWING FUEL TO ENTER THE INTAKE MANIFOLD THROUGH A VACUUM LINE. THE PLENUM CRACKED DUE TO THE BACKFIRING OF THE ENGINE CAUSED BY THE FUEL PRESSURE REGULATOR. *SC *JB
NHTSA ODI #10076021
59,627 miles · Jun 4, 2004
Engine And Engine CoolingFuel System, Gasoline
VEHICLE FAILED TO START WHEN THE KEY WAS TURNED IN THE IGNITION. VEHICLE WAS TOWED TO A MECHANIC. MECHANIC INDICATED THAT THE INTAKE MANIFOLD DEGRADED AROUND THE ERG DISTRIBUTION NIPPLE AND THE FUEL PRESSURE REGULATOR DIAPHRAM RUPTURED LEAKING FUEL INTO THE ENGINE THROUGH THE VACUUM HOSE. THIS WAS THE SAME DEFECT AS DESCRIBE…
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VEHICLE FAILED TO START WHEN THE KEY WAS TURNED IN THE IGNITION. VEHICLE WAS TOWED TO A MECHANIC. MECHANIC INDICATED THAT THE INTAKE MANIFOLD DEGRADED AROUND THE ERG DISTRIBUTION NIPPLE AND THE FUEL PRESSURE REGULATOR DIAPHRAM RUPTURED LEAKING FUEL INTO THE ENGINE THROUGH THE VACUUM HOSE. THIS WAS THE SAME DEFECT AS DESCRIBED IN THE FUEL PRESSURE REGULATOR RECALL 03V473000, BUT THIS VEHICLE'S MODEL WAS NOT INCLUDED IN THE RECALL ALTHOUGH IT HAD THE SAME TYPE OF ENGINE. *AK *NM
NHTSA ODI #10073537
79,160 miles · Jun 3, 2004
Electrical System
THE IGNITION SWITCH HAS MALFUNCTIONED. AS A RESULT THE VEHICLE IS UNABLE TO START. THE CAUSE HAS YET TO BE DETERMINED. PLEASE PROVIDE ADDITIONAL INFORMATION. *NM
NHTSA ODI #10075603
116,000 miles · May 26, 2004
Engine And Engine Cooling
WHILE PULLING OUT FROM A STOP LIGHT THE VEHICLE BEGAN TO ACCELERATE AND SUDDENLY THE ENGINE LOCKED AND STALLED. THE VEHICLE WAS TOWED TO THE CONSUMER'S HOUSE AND IT WAS FOUND THAT THE UPPER INTAKE MANIFOLD WAS CORRODED. THIS PROBLEM CAUSED WATER AND ANTI-FREEZE TO ENTER THE ENGINE, WHICH CAUSED THE VEHICLE TO OVER HEAT. PLEAS…
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WHILE PULLING OUT FROM A STOP LIGHT THE VEHICLE BEGAN TO ACCELERATE AND SUDDENLY THE ENGINE LOCKED AND STALLED. THE VEHICLE WAS TOWED TO THE CONSUMER'S HOUSE AND IT WAS FOUND THAT THE UPPER INTAKE MANIFOLD WAS CORRODED. THIS PROBLEM CAUSED WATER AND ANTI-FREEZE TO ENTER THE ENGINE, WHICH CAUSED THE VEHICLE TO OVER HEAT. PLEASE PROVIDE ANY ADDITIONAL INFORMATION. *NM
NHTSA ODI #10074316
59,000 miles · May 20, 2004
Fuel System, Gasoline
THE ENGINE BACK FIRED AND BLACK SMOKE CAME OUT THE TAIL PIPE. THE VEHICLE WAS TOWED TO THE DEALERSHIP, WHO INDICATED THAT THE UPPER AND LOWER MANIFOLD BROKE. AS A RESULT, THE TAIL PIPE/ TENSION O-RING/THERMOSTAT, AND GASKET NEEDED TO BE REPLACED DUE TO WATER CONTAMINATION. THE ENGINE HAD A MIXTURE OF WATER AND OIL IN IT. …
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THE ENGINE BACK FIRED AND BLACK SMOKE CAME OUT THE TAIL PIPE. THE VEHICLE WAS TOWED TO THE DEALERSHIP, WHO INDICATED THAT THE UPPER AND LOWER MANIFOLD BROKE. AS A RESULT, THE TAIL PIPE/ TENSION O-RING/THERMOSTAT, AND GASKET NEEDED TO BE REPLACED DUE TO WATER CONTAMINATION. THE ENGINE HAD A MIXTURE OF WATER AND OIL IN IT. FUEL REGULATOR, COIL, AND SPEEDOMETER WIRES ALSO NEEDED REPLACEMENT. *AK THE SPARK PLUGS WERE CONTAMINATED WITH ANTIFREEZE. THE ENGINE WAS CONTAMINATED WITH ANTIFREEZE AND FUEL. RECALL#04V090000 THE UPPER INTAKE MANIFOLD WAS BROKEN AND BURNED THROUGH AND THE FUEL PRESSURE REGULATOR LEAKED GAS. *SC *JB
NHTSA ODI #10067258
84,052 miles · May 20, 2004
Engine And Engine Cooling
THE PLASTIC INTAKE MANIFOLD MELTED INSIDE THE ENGINE. *JB THE VEHICLE WAS MISSING AND WAS SMOKING. NEW MANIFOLD AND PLUG WIRES WERE ADDED. *SC
NHTSA ODI #10014826
NHTSA investigations
2EA02030 · Engine Compartment Fires
Opened Oct 22, 2002 · Closed Mar 9, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Additional source detail variants (3)
Fuel System, Gasoline:delivery
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
PE02050 · Engine Compartment Fires
Opened Jun 13, 2002 · Closed Oct 22, 2002
Status: closed (inferred from source dates) · Engine And Engine Cooling
No summary supplied.