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2000 BMW 540I

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

21 reports with mileage · 10 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

1 crash reports2 fire reports3 injury reports

What owners actually said

31 reports
141,000 miles · Feb 19, 2011
Air Bags

BOUGHT A BMW WITH THE AIRBAG SIGN ON FROM A CAR DEALERSHIP. *TR

NHTSA ODI #10383332

111,000 miles · Nov 18, 2010
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2000 BMW 540I. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 1 MPH IN THE DRIVEWAY, THERE WAS A LOUD ROARING NOISE OUTSIDE OF THE VEHICLE. IMMEDIATELY, THE ENGINE WAS TURNED OFF. THE RADIATOR FAN BLADES DETACHED, DENTED THE HOOD, WHICH CAUSED THE PAINT TO PEEL AND THEN FELL TO THE GROUND.. THE FAILURE MILEAGE…

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TL*THE CONTACT OWNS A 2000 BMW 540I. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 1 MPH IN THE DRIVEWAY, THERE WAS A LOUD ROARING NOISE OUTSIDE OF THE VEHICLE. IMMEDIATELY, THE ENGINE WAS TURNED OFF. THE RADIATOR FAN BLADES DETACHED, DENTED THE HOOD, WHICH CAUSED THE PAINT TO PEEL AND THEN FELL TO THE GROUND.. THE FAILURE MILEAGE WAS 111,000. THE CONTACT WAS IN THE PROCESS OF TOWING THE VEHICLE TO THE DEALER FOR DIAGNOSTIC TESTING. THE FAILURE MILEAGE WAS APPROXIMATELY 111,000.

NHTSA ODI #10366668

109,000 miles · Oct 26, 2010
Electrical SystemEngine And Engine CoolingFire

ENGINE FIRE: ELECTRONIC THERMOSTAT WIRES OVERHEATED AND CAUSED WIRES AND ELECTRICAL CONNECTORS TO BURN. SMOKE ENTERED THE CABIN WHILE DRIVING AND VEHICLE PERFORMANCE HAS BEEN DEGRADED. *TR

NHTSA ODI #10362407

91,000 miles · Mar 9, 2010
Electrical SystemService Brakes, Hydraulic

TL*THE CONTACT OWNS A 2000 BMW 540I. WHEN THE BRAKES WERE DEPRESSED, THE TRACTION DID NOT HOLD OR CONTROL THE VEHICLE. THE INSTRUMENT PANEL GAUGE ALSO FAILED TO FUNCTION PROPERLY WHEN THE ABS FAILED. THE BMW MANUFACTURER WAS CALLED AND INFORMED THE CONTACT THAT HIS WARRANTY HAD EXPIRED AND HE WOULD BE RESPONSIBLE FOR THE REPAIR …

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TL*THE CONTACT OWNS A 2000 BMW 540I. WHEN THE BRAKES WERE DEPRESSED, THE TRACTION DID NOT HOLD OR CONTROL THE VEHICLE. THE INSTRUMENT PANEL GAUGE ALSO FAILED TO FUNCTION PROPERLY WHEN THE ABS FAILED. THE BMW MANUFACTURER WAS CALLED AND INFORMED THE CONTACT THAT HIS WARRANTY HAD EXPIRED AND HE WOULD BE RESPONSIBLE FOR THE REPAIR COST. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 91,000.

NHTSA ODI #10318153

36,206 miles · Jan 26, 2010
Air BagsElectrical System

TL*THE CONTACT OWNS A 2000 BMW 540I. SHE STATED THAT THE BATTERY CONTINUED TO FAIL ON THE VEHICLE WHICH CAUSED SEVERAL UNDISCLOSED ELECTRICAL FAILURES. THE VEHICLE WAS TAKEN TO THE DEALER NINE TIMES TO CORRECT THE FAULTY BATTERY ISSUE, TO NO AVAIL. ON A SEPARATE OCCASION, WHILE THE VEHICLE WAS SITTING IDLE THE FRONTAL DRIVER'S A…

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TL*THE CONTACT OWNS A 2000 BMW 540I. SHE STATED THAT THE BATTERY CONTINUED TO FAIL ON THE VEHICLE WHICH CAUSED SEVERAL UNDISCLOSED ELECTRICAL FAILURES. THE VEHICLE WAS TAKEN TO THE DEALER NINE TIMES TO CORRECT THE FAULTY BATTERY ISSUE, TO NO AVAIL. ON A SEPARATE OCCASION, WHILE THE VEHICLE WAS SITTING IDLE THE FRONTAL DRIVER'S AND PASSENGER'S SIDE AIR BAGS DEPLOYED WHICH CAUSED ALL OF THE WINDOWS TO SHATTER. NO ONE WAS IN THE VEHICLE AT THE TIME OF FAILURE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY REFUSED TO REPAIR THE VEHICLE SINCE THE BATTERY WAS PURCHASED FROM A THIRD PARTY. NO REPAIRS WERE MADE TO THE VEHICLE. THE FAILURE AND CURRENT MILEAGES WERE UNDER 36,206.

NHTSA ODI #10302396

140,000 miles · Oct 27, 2008
Electrical System

TL*THE CONTACT OWNS A 2000 BMW 540I. WHILE DRIVING LESS THAN 70 MPH, THE PASSENGER COMPARTMENT IN THE VEHICLE FILLED WITH SMOKE. THE CONTACT PULLED THE VEHICLE OVER AND CALLED THE POLICE AND FIRE DEPARTMENTS. IT WAS DETERMINED THAT THERE WAS AN ELECTRICAL PROBLEM. THE INSURANCE COMPANY REFUSED TO PAY FOR ANY DAMAGE BECAUSE T…

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TL*THE CONTACT OWNS A 2000 BMW 540I. WHILE DRIVING LESS THAN 70 MPH, THE PASSENGER COMPARTMENT IN THE VEHICLE FILLED WITH SMOKE. THE CONTACT PULLED THE VEHICLE OVER AND CALLED THE POLICE AND FIRE DEPARTMENTS. IT WAS DETERMINED THAT THERE WAS AN ELECTRICAL PROBLEM. THE INSURANCE COMPANY REFUSED TO PAY FOR ANY DAMAGE BECAUSE THERE WERE NO FLAMES. AN ANALYSIS WAS PERFORMED BY BMW. THE CURRENT MILEAGE WAS 149,900. UPDATED 12/11/08. *LJ UPDATED 12/11/08

NHTSA ODI #10246860

103,300 miles · Apr 4, 2008
Electrical System

I HAVE A 2000 BMW 540I (E39). MY CAR WAS IN A PRISTINE CONDITION, AND ALL OF SUDDEN, THE "ENGINE FAILSAFE PROG" MESSAGE CAME UP, AND THE CAR SHUTDOWN. I TOOK IT TO A DEALERSHIP, AND I WAS TOLD THE THERMOSTAT WAS BURNED BADLY, CAUSING THE ENGINE WIRING HARNESS AND DME BURNED AS WELL. I BELIEVE THIS IS A BIG SAFETY CONCERN FO…

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I HAVE A 2000 BMW 540I (E39). MY CAR WAS IN A PRISTINE CONDITION, AND ALL OF SUDDEN, THE "ENGINE FAILSAFE PROG" MESSAGE CAME UP, AND THE CAR SHUTDOWN. I TOOK IT TO A DEALERSHIP, AND I WAS TOLD THE THERMOSTAT WAS BURNED BADLY, CAUSING THE ENGINE WIRING HARNESS AND DME BURNED AS WELL. I BELIEVE THIS IS A BIG SAFETY CONCERN FOR THOSE THAT OWN THIS VEHICLE. I WAS QUOTED $3500 TO FIX THIS ISSUE, AND CURRENTLY IT'S BEING REPAIRED AT BMW SEATTLE. *TR

NHTSA ODI #10223331

70,000 miles · Nov 26, 2007
Electrical System

I WAS MOVING MY CAR IN ORDER TO PARK IT SOMEWHERE ELSE. THE CAR STARTED THEN COMPLETE FAILURE. THE CAR CUT OFF, NO POWER BRAKES, NO POWER STEERING. I HAD TO PRESS THE BRAKES VERY HARD TO GET STOPPAGE. THE THERMOSTAT SHORTED OUT AND BURNED OUT THE MAIN COMPUTER. THE CAR WOULD NOT START. THE MAIN COMPUTER WAS REPLACED, THE WIRING…

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I WAS MOVING MY CAR IN ORDER TO PARK IT SOMEWHERE ELSE. THE CAR STARTED THEN COMPLETE FAILURE. THE CAR CUT OFF, NO POWER BRAKES, NO POWER STEERING. I HAD TO PRESS THE BRAKES VERY HARD TO GET STOPPAGE. THE THERMOSTAT SHORTED OUT AND BURNED OUT THE MAIN COMPUTER. THE CAR WOULD NOT START. THE MAIN COMPUTER WAS REPLACED, THE WIRING HARNESS WAS BURNED OUT AND SEVERAL OTHER ELECTRONIC PARTS WERE REPLACED. THE ALUMINUM THERMOSTAT HOUSING WAS MELTED AND WAS REPLACED! TOTAL OF OVER $5,000 WAS REQUIRED TO FIX. IF A FUSE HAD BEEN THERE IT WOULD HAVE BEEN A COUPLE OF HUNDRED DOLLARS AND IF THIS HAD BEEN ON THE ROAD AS SPEED IT COULD HAVE BEEN EXTREMELY DANGEROUS. *TR

NHTSA ODI #10209879

43,000 miles · Mar 10, 2005
Air Bags

WHILE DRIVING 45 MPH DRIVERS AIR BAG INADVERTENTLY DEPLOYED. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK

NHTSA ODI #10114929

43,000 miles · Mar 10, 2005
Air Bags

WHILE DRIVING 45 MPH DRIVER'S AIR BAG INADVERTENTLY DEPLOYED. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK

NHTSA ODI #10114924

Official recalls

2

19V015000 · Air Bags:frontal:driver Side:inflator Module

Jan 14, 2019

BMW of North America, LLC (BMW) is recalling certain model year 2000-2003 525i Sedan, 530i Sedan, 540i Sedan, 2001-2003 525i Sports Wagon and 540i Sports Wagon vehicles, and 2000-2004 X5 SAV 3.0i, X5 SAV 4.4i, and X5 SAV 4.6is vehicles. This recall affects certain vehicles where the original steering wheel has been replaced with the optional sports steering wheel. The sports steering wheel has a frontal air bag inflator that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will inspect the vehicle for an optional sports steering wheel with an affected inflator. Dealers will replace the air bag module as necessary, free of charge. The recall began March 14, 2019. Owners may contact BMW customer service at 1-800-525-7417.

00V048000 · Exterior Lighting:brake Lights:switch

Feb 17, 2000

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE BRAKE LAMPS IN THESE VEHICLES ARE CONTROLLED BY A SWITCH ACTIVATED BY THE MOVEMENT OF THE BRAKE PEDAL. THIS SWITCH COULD FAIL INTERNALLY, CAUSING IT TO REMAIN EITHER IN THE "BRAKE LAMPS OFF" POSITION OR IN THE "BRAKE LAMPS ON" POSITION.

Consequence & remedy

Consequence: IF THIS HAPPENS, THE BRAKE LAMPS EITHER WILL NOT OPERATE OR WILL BE CONTINUOUSLY ILLUMINATED, REGARDLESS OF BRAKE PEDAL POSITION.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE EXISTING BRAKE LAMP SWITCH WITH AN IMPROVED SWITCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.