← New search

1999 BMW 540I

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

How this year compares

Owner complaints by model year

Other model years Selected year
Compare all 540I years →

Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 17 of 22 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 5 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 4 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 3 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

1 crash reports0 fire reports0 injury reports

What owners actually said

22 reports
60,590 miles · Dec 12, 2007
Engine And Engine Cooling

MY SON WAS DRIVING HOME IN RUSH HOUR TRAFFIC ON CONNECTICUT AVE. IT WAS RAINING RATHER HARD AND VISIBILITY WAS LOW. MY SON ALL OF THE SUDDEN SMELLED SMOKE COMING THROUGH THE VENTS AND THE ENGINE SHUT DOWN. IT WOULD NOT RESTART. HE HAD TO PUSH IT OFF THE ROAD INTO A SERVICE STATION DUE TO THE HIGH VOLUME OF TRAFFIC. THE CAR …

Read full complaint

MY SON WAS DRIVING HOME IN RUSH HOUR TRAFFIC ON CONNECTICUT AVE. IT WAS RAINING RATHER HARD AND VISIBILITY WAS LOW. MY SON ALL OF THE SUDDEN SMELLED SMOKE COMING THROUGH THE VENTS AND THE ENGINE SHUT DOWN. IT WOULD NOT RESTART. HE HAD TO PUSH IT OFF THE ROAD INTO A SERVICE STATION DUE TO THE HIGH VOLUME OF TRAFFIC. THE CAR WAS TOWED THAT EVENING TO MY REPAIR SHOP WHERE IT WAS DIAGNOSED THAT THE THERMOSTAT HOUSING SENSOR FAILED WHICH MELTED THE WIRING HARNESS AND DAMAGED OTHER ELECTRICAL SENSORS ON THE ENGINE. *TR

NHTSA ODI #10211543

72,000 miles · May 10, 2007
Electronic Stability ControlService Brakes, Hydraulic

THE DRIVER OWNS A 1999 BMW 540I WITH 72,579 MILES. OVER THE PAST TWO MONTHS THE DISC BMW ELECTRONIC STABILITY CONTROL SYSTEM ICON AND THE AMBER ABS AND BRAKE LIGHTS ILLUMINATED IN ONE OF TWO SCENARIOS: (1) JUST AFTER A NEW IGNITION CYCLE, (2) DURING NORMAL DRIVING. ONCE THESE WARNINGS ILLUMINATED THE DSC, ABS, AND TRACTIO…

Read full complaint

THE DRIVER OWNS A 1999 BMW 540I WITH 72,579 MILES. OVER THE PAST TWO MONTHS THE DISC BMW ELECTRONIC STABILITY CONTROL SYSTEM ICON AND THE AMBER ABS AND BRAKE LIGHTS ILLUMINATED IN ONE OF TWO SCENARIOS: (1) JUST AFTER A NEW IGNITION CYCLE, (2) DURING NORMAL DRIVING. ONCE THESE WARNINGS ILLUMINATED THE DSC, ABS, AND TRACTION CONTROL SYSTEMS BECOME NON-FUNCTIONAL. UNTIL RECENTLY, THE WARNINGS WOULD GO OUT AFTER 5-10 IGNITION CYCLES. NOW THEY WERE ON CONTINUOUSLY.*AK NEXT TO SEATBELTS, I STRONGLY BELIEVE ESC IS THE MOST SIGNIFICANT DEVELOPMENT IN AUTOMOTIVE SAFETY. AS SUCH, I FIND IT VERY DISCONCERTING THE SYSTEM ON MY VEHICLE HAS MALFUNCTIONED. RESEARCHING THE TOPIC ON THE VARIOUS BMW FORUMS HAS LEAD ME TO BELIEVE MY SITUATION IS NOT AN ISOLATED ONE; THAT MANY MODEL YEAR 1999-2000 5-SERIES BMWS HAVE ALSO BEEN AFFECTED. ESC MALFUNCTIONS CAN HAVE VERY NEGATIVE IMPACT ON VEHICLE SAFETY. IN JUSTIFYING THE RATIONALE FOR ITS RECENT MANDATE OF ESC, NHTSA ESTIMATES ESC WILL REDUCE SINGLE VEHICLE CRASHES AND ROLLOVERS BY 34 AND 71 PERCENT, RESPECTIVELY. THE AGENCY ESTIMATES THIS TECHNOLOGY WILL SAFE UP TO 9600 LIVES PER YEAR. PLEASE FEEL FREE TO CONTACT ME IF YOU REQUIRE ADDITIONAL INFORMATION. THANK YOU.

NHTSA ODI #10190367

45,000 miles · Mar 20, 2006
Engine And Engine Cooling

WITHOUT WARNING A CRACK APPEARED IN THE RADIATOR HOUSING CAUSING A LOSS OF ANTIFREEZE. CAR WAS OUT OF WARRANTY. HAD TO REPLACE THE PART. SAME THING JUST HAPPENED AGAIN. *JB

NHTSA ODI #10153224

109,000 miles · Jan 14, 2006
Service Brakes, Hydraulic

I THINK THIS IS RIDICULOUS THAT THE 60,000 DOLLAR BMW 5 SERIES WITH DSC AND ABS CONTINUALLY HAVE ABS CONTROL MODULE FAILURES. THE PART IS OBVIOUSLY A DESIGN FLAW AND THE COMPANY SHOULD BE FORCED TO REPAIR OR REPLACE UNITS FREE OF CHARGE. THIS IS OBVIOUSLY A SAFETY ISSUE SINCE THE MODULE FAILURE CAUSES THE TRACTION CONTROL AND AB…

Read full complaint

I THINK THIS IS RIDICULOUS THAT THE 60,000 DOLLAR BMW 5 SERIES WITH DSC AND ABS CONTINUALLY HAVE ABS CONTROL MODULE FAILURES. THE PART IS OBVIOUSLY A DESIGN FLAW AND THE COMPANY SHOULD BE FORCED TO REPAIR OR REPLACE UNITS FREE OF CHARGE. THIS IS OBVIOUSLY A SAFETY ISSUE SINCE THE MODULE FAILURE CAUSES THE TRACTION CONTROL AND ABS TO FAIL. THIS IS COMMON IN MODEL YEARS 98,99,AND 2000. *NM

NHTSA ODI #10147794

66,896 miles · Nov 28, 2005
Service Brakes, Hydraulic

ABS WARNING AND DSC LIGHT IS ON INDICATING FAILURE OF ABS ELECTRONIC MODULE. ABS AND DSC IS NO LONGER OPERABLE. THIS IS A SAFETY ISSUE SINCE THE CAR WILL NO LONGER HAVE ABS AND DYNAMIC STABILITY CONTROL SYSTEM IN OPERABLE CONDITION. IT IS UNKNOWN IF BRAKE COULD BE RANDOMLY ACTIVATED BY THE FAILED ABS MODULE WHILE DRIVING. COMMO…

Read full complaint

ABS WARNING AND DSC LIGHT IS ON INDICATING FAILURE OF ABS ELECTRONIC MODULE. ABS AND DSC IS NO LONGER OPERABLE. THIS IS A SAFETY ISSUE SINCE THE CAR WILL NO LONGER HAVE ABS AND DYNAMIC STABILITY CONTROL SYSTEM IN OPERABLE CONDITION. IT IS UNKNOWN IF BRAKE COULD BE RANDOMLY ACTIVATED BY THE FAILED ABS MODULE WHILE DRIVING. COMMON FAILURE ON 1999 OR PLUS 5-SERIES BMW BASED ON USER DISCUSSION ON INTERNET. THE FAILURE IS TEMPERTURE RELATED. THE HIGHER THE TEMPERTURE, THE QUICKER THE WARNING LIGHT WILL COME ON. *NM

NHTSA ODI #10143834

58,000 miles · Jul 8, 2004
Engine And Engine Cooling

(1) NORMAL DRIVING CONDITIONS; NOTICED "STEAM" COMING FROM UNDER HOOD. 2) RADIATOR'S UPPER HOSE INLET CRACKED (PLASTIC); CAR DISABLED (3) CAR OUT OF WARRANTY; NO REMEDY FROM MANUFACTURER. *AK

NHTSA ODI #10080565

54,000 miles · Apr 13, 2004
Electrical SystemCrash

DURING A DOWN SHIFT, MY CAR SOMETIMES JUMP FORWARD A FOOT OR SO AND MAKES A THUMP DOWN SHIFTING NOISE. THIS FORCES ME TO APPLY THE BREAK QUICKLY. JUST A WEEK AGO, I HIT A CURVE BECAUSE OF THIS DEFECT AND THE BOTTOM BUMPER COVER OF THE CAR GOT HIT AND BECAME CRACKED! LUCKILY THIS PROBLEM IS RARE. THIS IS ABOUT 4TH FAILURE I…

Read full complaint

DURING A DOWN SHIFT, MY CAR SOMETIMES JUMP FORWARD A FOOT OR SO AND MAKES A THUMP DOWN SHIFTING NOISE. THIS FORCES ME TO APPLY THE BREAK QUICKLY. JUST A WEEK AGO, I HIT A CURVE BECAUSE OF THIS DEFECT AND THE BOTTOM BUMPER COVER OF THE CAR GOT HIT AND BECAME CRACKED! LUCKILY THIS PROBLEM IS RARE. THIS IS ABOUT 4TH FAILURE IN A SPAN OF 10 MONTHS. FOR ABOUT 10 MONTHS, MY CAR ALSO STALLS (ENGINE LOSES POWER) DURING A SLOWDOWN. USUALLY THIS HAPPENS WHEN I SLOW TO MAKE A RIGHT TURN. I NEARLY GOT INTO AN ACCIDENT FEW TIMES THIS MONTH BECAUSE MY CAR STALLED IN AN INTERSECTION DURING A TURN. THIS OCCURS ABOUT 0-2 TIMES PER MONTH AND EACH TIME I TAKE THE CAR TO THE DEALER, IM INFORMED THAT THEY SEE NO PROBLEMS OR THE PROBLEM IS FIXED. IVE REPORTED THIS COMPLAINT TO BMW CUSTOMER SERVICE AND ASKED IF THEY ARE AWARE OF THIS PROBLEM. THEYVE TOLD ME NO.

NHTSA ODI #10066088

40,000 miles · Apr 1, 2004
Tires

ON 3 SEPARATE OCCASIONS TIRES EXPERIENCED TREAD SEPARATION. THIS OCCURRED ON BOTH REAR TIRES. THE CAUSE OF THE TREAD SEPARATION WAS UNKNOWN, BUT THE DEALERSHIP INDICATED THAT THIS WAS A COMMON PROBLEM WITH THESE MODEL TIRES. *AK *NM

NHTSA ODI #10062972

54,000 miles · Aug 25, 2003
Engine And Engine Cooling

RADIATOR FAILURE AT 54,000 MILES. *AK

NHTSA ODI #10033422

Mileage unknown · Nov 7, 2002
Engine And Engine Cooling

THIS IS A VERY COMMON OCCURENCE. ON THE ROADFLY BULLETIN BOARD OF FELLOW OWNERS, FAILURE RATE IS ALMOST 40% OF RESPONDENTS! TYPICALLY AFTER ONLY 40 - 50K MILES! DT

NHTSA ODI #769419

Official recalls

1

99V004000 · Electrical SYSTEM:12V/24V/48V Battery:cables

Jan 4, 1999

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE THICKNESS OF THE MAIN POSITIVE ELECTRICAL CABLE (GENERATOR TO STARTER) INSULATION IS LESS THAN SPECIFIED, MAKING IT SUSCEPTIBLE TO BEING ABRADED OR CUT BY THE CLIP THAT SECURES THE CABLE TO THE GENERATOR.

Consequence & remedy

Consequence: THE CABLE INSULATION CAN BE WORN AWAY, EXPOSING THE WIRE. THE WIRE COULD CONTACT THE CLIP OR A SHORT CIRCUIT COULD OCCUR.

Remedy: DEALERS WILL APPLY A THICKNESS OF INSULATING TAPE TO THE CABLE IN THE AREA OF THE CLIP, AND INSTALL A REVISED CLIP.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.