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2004 BMW 530I

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

111 reports with mileage · 18 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 49 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Seats. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

5 crash reports21 fire reports9 injury reports

What owners actually said

129 reports
96,000 miles · Oct 5, 2009
SeatsFire

SATURDAY OCTOBER 3, 2009 AT APPROXIMATELY 9:30AM I TURNED ON MY DRIVER SIDE HEATED SEAT. AFTER APPROX. 2-3 MINUTES I SMELLED SOMETHING BURNING AND THEN SAW SMOKE COMING UP FROM AROUND MY STEERING WHEEL. I PULLED OVER AND GOT OUT AND FOUND MY SEAT HAD A HOLE BURNED THROUGH IT ON THE LOWER LEFT HAND SIDE (DOOR SIDE). THE HOLE …

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SATURDAY OCTOBER 3, 2009 AT APPROXIMATELY 9:30AM I TURNED ON MY DRIVER SIDE HEATED SEAT. AFTER APPROX. 2-3 MINUTES I SMELLED SOMETHING BURNING AND THEN SAW SMOKE COMING UP FROM AROUND MY STEERING WHEEL. I PULLED OVER AND GOT OUT AND FOUND MY SEAT HAD A HOLE BURNED THROUGH IT ON THE LOWER LEFT HAND SIDE (DOOR SIDE). THE HOLE WAS RED FROM HEAT SO I LOOKED AT THE BACK OF MY SHIRT AND IT HAD A HOLE BURNED IN IT, I THEN LOOKED AT MY PANTS AND FOUND A HOLE HAD STARTED BURNING THRU THE HIP POCKET. I TOOK IT TO THE DEALER AND THEY SAID THEY WERE NOT AWARE OF ANY PROBLEMS LIKE THE ONE I JUST EXPERIENCED. I ALSO NOTICED ON THE INTERNET ON A LAW FIRMS WEB PAGE THAT THIS HAS HAPPENED BEFORE TO MY MODEL CAR, 2004 BMW 530I. I PLAN TO CALL BMW OF NORTH AMERICA TOMORROW (10-5-09) TO FILE A COMPLAINT. I CAN SEND A PICTURE OF THE CAR SEAT AND MY CLOTHES IF YOU WANT. *TR

NHTSA ODI #10286269

49,000 miles · Jun 24, 2009
Wheels

TL*THE CONTACT OWNS A 2004 BMW 530I. WHILE DRIVING APPROXIMATELY 40 MPH, THE WHEELS FAILED WITHOUT WARNING. THE VEHICLE WAS TOWED TO A DEALER AND THEY SPECULATED THAT THE CONTACT MUST HAVE STRUCK SOMETHING IN THE ROAD TO CAUSE THE WHEELS TO FAIL. HE IS IN THE PROCESS OF HAVING THE VEHICLE REPAIRED. THE FAILURE AND CURRENT MI…

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TL*THE CONTACT OWNS A 2004 BMW 530I. WHILE DRIVING APPROXIMATELY 40 MPH, THE WHEELS FAILED WITHOUT WARNING. THE VEHICLE WAS TOWED TO A DEALER AND THEY SPECULATED THAT THE CONTACT MUST HAVE STRUCK SOMETHING IN THE ROAD TO CAUSE THE WHEELS TO FAIL. HE IS IN THE PROCESS OF HAVING THE VEHICLE REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 49,000.

NHTSA ODI #10274824

60,000 miles · Jun 10, 2009
Air Bags

TL*THE CONTACT OWNS A 2004 BMW 530I. THE CONTACT STATED THAT HIS BMW PASSENGER SENSOR MAT ACTIVATES ON THE INSTRUMENT PANEL TO ALERT HIM THAT THE AIR BAGS WILL NOT DEPLOY ON THE PASSENGER SIDE IN THE EVENT OF A CRASH. THE DEALER STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 08V384000 (AIR BAGS:FRONTAL), ALTH…

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TL*THE CONTACT OWNS A 2004 BMW 530I. THE CONTACT STATED THAT HIS BMW PASSENGER SENSOR MAT ACTIVATES ON THE INSTRUMENT PANEL TO ALERT HIM THAT THE AIR BAGS WILL NOT DEPLOY ON THE PASSENGER SIDE IN THE EVENT OF A CRASH. THE DEALER STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 08V384000 (AIR BAGS:FRONTAL), ALTHOUGH THE FAILURES WERE IDENTICAL. THE FAILURE MILEAGE WAS 60,000.

NHTSA ODI #10273310

26,000 miles · Apr 30, 2009
Air Bags

TL*THE CONTACT OWNS A 2004 BMW 530I. WHILE DRIVING APPROXIMATELY 35 MPH ON NORMAL ROAD CONDITIONS, THE PASSENGER SIDE FRONTAL AIR BAG WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. THE INDICATOR REMAINED LIT UNTIL THE ENGINE WAS TURNED OFF. THERE WAS AN OCCUPANT SEATED IN THE FRONT PASSENGER SEAT AT THE TIME. THE VEH…

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TL*THE CONTACT OWNS A 2004 BMW 530I. WHILE DRIVING APPROXIMATELY 35 MPH ON NORMAL ROAD CONDITIONS, THE PASSENGER SIDE FRONTAL AIR BAG WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. THE INDICATOR REMAINED LIT UNTIL THE ENGINE WAS TURNED OFF. THERE WAS AN OCCUPANT SEATED IN THE FRONT PASSENGER SEAT AT THE TIME. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING AND THEY STATED THAT THE FAILURE WAS DUE TO THE FRONT SEAT OCCUPANCY SENSOR. THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN ID NUMBER 08V384000 (AIR BAGS, FRONTAL), ALTHOUGH THE FAILURES WERE IDENTICAL. THE VEHICLE HAS NOT BEEN REPAIRED. THE VIN WAS NOT ACCEPTED BY THE SYSTEM. THE FAILURE MILEAGE WAS 26,000 AND CURRENT MILEAGE WAS 41,000.

NHTSA ODI #10267342

36,600 miles · Mar 5, 2009
Seats

DRIVER'S SEAT HEATING UNIT BECAME VERY HOT AND SINGED THE SEAT COVERING. DEALER REPLACED THE ENTIRE SEAT. *TR

NHTSA ODI #10260853

35,000 miles · Mar 2, 2009
Electrical SystemSeatsFire

THERE IS CURRENTLY A RECALL ON MY 2004 BMW 530I REGARDING THE SEAT WARMERS BURNING THE LEATHER AND DRIVER. HOWEVER, THE RECALL COVERS THE BACKREST AND NOT THE SEAT BOTTOM. AFTER TALKING TO BMW NORTH AMERICA, THEY SAID THE SEAT BOTTOM WAS NOT COVERED. CAN YOU MAKE THEM INCLUDE THE SEAT BOTTOM IN THE RECALL? THE SEAT WARMERS A…

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THERE IS CURRENTLY A RECALL ON MY 2004 BMW 530I REGARDING THE SEAT WARMERS BURNING THE LEATHER AND DRIVER. HOWEVER, THE RECALL COVERS THE BACKREST AND NOT THE SEAT BOTTOM. AFTER TALKING TO BMW NORTH AMERICA, THEY SAID THE SEAT BOTTOM WAS NOT COVERED. CAN YOU MAKE THEM INCLUDE THE SEAT BOTTOM IN THE RECALL? THE SEAT WARMERS ARE BURNING THROUGH THE SEATS IN BOTH PLACES, AND IS HOT ENOUGH TO BURN THE DRIVER IN BOTH PLACES. *TR

NHTSA ODI #10260417

53,000 miles · Dec 10, 2008
Electrical System

DRIVING NORTH ON I-77 IN S.C. - TRAVELING ALONG WITH THE TRAFFIC FLOW - LEFT HAND LANE - SUDDENLY ALERT LIGHTS CAME ON THAT ABS WAS NOT OPERATING, BATTERY ALERT (HAD BATTERY INSTALLED AT DEALERSHIP) ETC.- ENGINE QUIT - DASH BOARD WENT BLANK - WAS ABLE TO GET TO THE CURB LANE (NO TURN INDICATORS) CAME TO STOP - TRIED TO RESTART -…

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DRIVING NORTH ON I-77 IN S.C. - TRAVELING ALONG WITH THE TRAFFIC FLOW - LEFT HAND LANE - SUDDENLY ALERT LIGHTS CAME ON THAT ABS WAS NOT OPERATING, BATTERY ALERT (HAD BATTERY INSTALLED AT DEALERSHIP) ETC.- ENGINE QUIT - DASH BOARD WENT BLANK - WAS ABLE TO GET TO THE CURB LANE (NO TURN INDICATORS) CAME TO STOP - TRIED TO RESTART -NO LUCK -WAIT MAYBE 10 MINUTES IT RESTARTED -DROVE HOME -APPROX ANOTHER 200 MILES -DEALER COULD NOT FIND ANY PROBLEM - IT COULD HAVE BEEN A DANGEROUS SITUATION IF SOMEONE PANICKED. *TR

NHTSA ODI #10251396

67,000 miles · Dec 10, 2008
Air Bags

TL*THE CONTACT OWNS A 2004 BMW 530I. THE CONTACT NOTICED THAT THE AIR BAG WARNING INDICATOR WOULD CONSTANTLY ILLUMINATE ON THE INSTRUMENT CONTROL PANEL, WHICH INDICATED THAT THE FRONT PASSENGER AIR BAG WAS INOPERATIVE. HE CALLED THE DEALER IN REFERENCE TO NHTSA CAMPAIGN ID NUMBER 08V384000 (AIR BAGS:FRONTAL) AND WAS INFORMED T…

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TL*THE CONTACT OWNS A 2004 BMW 530I. THE CONTACT NOTICED THAT THE AIR BAG WARNING INDICATOR WOULD CONSTANTLY ILLUMINATE ON THE INSTRUMENT CONTROL PANEL, WHICH INDICATED THAT THE FRONT PASSENGER AIR BAG WAS INOPERATIVE. HE CALLED THE DEALER IN REFERENCE TO NHTSA CAMPAIGN ID NUMBER 08V384000 (AIR BAGS:FRONTAL) AND WAS INFORMED THAT THEY WERE WAITING FOR A RESPONSE FROM THE MANUFACTURER. THE CONTACT CALLED THE MANUFACTURER AND WAS INFORMED THAT THEY WERE IN THE PROCESS OF CREATING A VIN RANGE AND WILL THEN SEND OUT RECALL NOTICES. THE VEHICLE COULD BE REPAIRED AT THE COST OF $3,000, AFTER WHICH THE CONTACT COULD INQUIRE ABOUT REIMBURSEMENT. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 67,000 AND CURRENT MILEAGE WAS 72,000.

NHTSA ODI #10251319

80,000 miles · Nov 10, 2008
Electrical System

TL*THE CONTACT OWNS A 2004 BMW 530I. ON THREE SEPARATE OCCASIONS, THE WINDSHIELD WIPERS MOVED BACK AND FORTH, THE HEADLIGHTS FLASHED ON AND OFF, THE ODOMETER DIAL MOVED FROM SIDE TO SIDE, AND THE ALARM SOUNDED. ALL OF THE FAILURES OCCURRED AUTOMATICALLY. THE INSTRUMENT PANEL READ, "VEHICLE MALFUNCTION, SEE DEALER IMMEDIATELY…

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TL*THE CONTACT OWNS A 2004 BMW 530I. ON THREE SEPARATE OCCASIONS, THE WINDSHIELD WIPERS MOVED BACK AND FORTH, THE HEADLIGHTS FLASHED ON AND OFF, THE ODOMETER DIAL MOVED FROM SIDE TO SIDE, AND THE ALARM SOUNDED. ALL OF THE FAILURES OCCURRED AUTOMATICALLY. THE INSTRUMENT PANEL READ, "VEHICLE MALFUNCTION, SEE DEALER IMMEDIATELY". THE VEHICLE WAS TAKEN TO THE DEALER TWICE. THE FIRST TIME THEY COULD NOT DUPLICATE THE FAILURE; HOWEVER, THE SECOND TIME THEY STATED THAT THE INSTRUMENT CLUSTER NEEDED TO BE REPLACED AT THE COST OF $2,000. THE CURRENT MILEAGE WAS 89,000 AND FAILURE MILEAGE WAS 80,000.

NHTSA ODI #10248316

60,000 miles · Oct 28, 2008
Air Bags

TL*THE CONTACT OWNS A 2004 BMW 530I. THE CONTACT STATED THAT THE AIR BAG INDICATOR SYSTEM IS DEACTIVATED AND REMAINS ILLUMINATED. THEREFORE, THE AIR BAGS WOULD NOT DEPLOY. THE SENSOR UNDERNEATH THE PASSENGER SEAT HAS CRACKS IN IT AND NEEDS TO BE REPLACED. THE REPAIR WOULD COST BETWEEN $1,300-$1,600. THE VIN WAS NOT INCLUDED…

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TL*THE CONTACT OWNS A 2004 BMW 530I. THE CONTACT STATED THAT THE AIR BAG INDICATOR SYSTEM IS DEACTIVATED AND REMAINS ILLUMINATED. THEREFORE, THE AIR BAGS WOULD NOT DEPLOY. THE SENSOR UNDERNEATH THE PASSENGER SEAT HAS CRACKS IN IT AND NEEDS TO BE REPLACED. THE REPAIR WOULD COST BETWEEN $1,300-$1,600. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 08V384000 (AIR BAGS:FRONTAL). THE FAILURE MILEAGE WAS 60,000.

NHTSA ODI #10246935

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA08001 · BMW Airbag Light Illumination

Opened Jan 4, 2008 · Closed Dec 31, 2008

Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal; Air Bags:frontal:sensor/control MODULE-INACTIVE

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

Additional source detail variants (3)

Air Bags

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

Air Bags:frontal

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

Air Bags:frontal:sensor/control MODULE-INACTIVE

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.