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2002 BMW 530I

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 19 of 29 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 4 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 3 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports3 fire reports0 injury reports

What owners actually said

29 reports
76,000 miles · Jan 7, 2015
SeatsFire

TL* THE CONTACT OWNS A 2002 BMW 530I. THE CONTACT STATED THAT WHILE DRIVING 15 MPH, THE HEATED SEAT WARMER WAS ACTIVATED TO A LOW SETTING WHEN THE SEAT BECAME EXTREMELY HOT. THERE WAS SMOKE AND AN ABNORMAL ODOR PRESENT. AS A RESULT, A HOLE BURNED THROUGH THE FRONT DRIVER'S SIDE SEAT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. …

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TL* THE CONTACT OWNS A 2002 BMW 530I. THE CONTACT STATED THAT WHILE DRIVING 15 MPH, THE HEATED SEAT WARMER WAS ACTIVATED TO A LOW SETTING WHEN THE SEAT BECAME EXTREMELY HOT. THERE WAS SMOKE AND AN ABNORMAL ODOR PRESENT. AS A RESULT, A HOLE BURNED THROUGH THE FRONT DRIVER'S SIDE SEAT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 76,000. THE VIN WAS UNAVAILABLE.

NHTSA ODI #10670794

Mileage unknown · Jan 1, 2012
Seats

THE FRONT SEAT GET TWISTED HERE IS A VIDEO: HTTP://WWW.YOUTUBE.COM/WATCH?V=WM3HKVKGLXM. *TR

NHTSA ODI #10441996

78,600 miles · Nov 28, 2011
Power Train

AT 78,600 MILES THE CHECK LIGHT ILLUMINATED. DIAGNOSIS WAS P0741 (BMW CODE 48) WHICH IS A FAULT WITH THE TORQUE CONVERTER CLUTCH (TCC). THIS FAILURE UNTIL CORRECTED RESULTS IN LOWER FUEL MILEAGE, AND A GUARANTEED FAILURE TO PASS THE EMISSIONS TEST DURING STATE MANDATED VEHICLE INSPECTIONS. ADD TO THIS THAT CONTINUED USE OF THE …

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AT 78,600 MILES THE CHECK LIGHT ILLUMINATED. DIAGNOSIS WAS P0741 (BMW CODE 48) WHICH IS A FAULT WITH THE TORQUE CONVERTER CLUTCH (TCC). THIS FAILURE UNTIL CORRECTED RESULTS IN LOWER FUEL MILEAGE, AND A GUARANTEED FAILURE TO PASS THE EMISSIONS TEST DURING STATE MANDATED VEHICLE INSPECTIONS. ADD TO THIS THAT CONTINUED USE OF THE VEHICLE WILL LIKELY RESULT IN TRANSMISSION DAMAGE SINCE THE TCC LOCKUP CLUTCH IS SLIPPING RESULTING IN DEBRIS BUILDING UP IN THE FLUID. THIS FAULT IS DUE TO A DEFECTIVE TORQUE CONVERTER CLUTCH SEAL THAT BMW HAS A HIDDEN SERVICE BULLETIN ON. SEE SI 24 03 06 DATED FEBRUARY 2008. REPLACEMENT OF THE TORQUE CONVERTER IS EXPENSIVE. BMW DEALER QUOTED A BIT MORE THAN $3000 FOR THE REPLACEMENT. I'VE SINCE DETERMINED THROUGH A BMW FORUM THAT THIS ISSUE IS WIDESPREAD WITH A LARGE NUMBER OF FAILURES TAKING PLACE. I WAS TOLD BY THE DEALER THAT THE SEAL IN QUESTION HAS NOT BEEN UPDATED AND THAT FAILURE OF THE SEAL WILL LIKELY TAKE PLACE AGAIN IN THE FUTURE. *TR *KB

NHTSA ODI #10437612

80,000 miles · Sep 25, 2011
Engine And Engine Cooling

I STARTED THE VEHICLE AND THE FAN EXPLODED. THE PLASTIC BLADES PIERCED THE HOOD AND IN ADDITION TO THE FAN AND FAN CLUTCH BEING GONE, THE FAN SHROUD IS GONE, AND IT CUT THE POWER STEERING, OIL FILTER, AND UPPER RADIATOR HOSES. *TR

NHTSA ODI #10427080

106,823 miles · Aug 24, 2011
Power Train

I RECENTLY PURCHASED A 2002 BMW 530I ON AUGUST 24, 2011 AND ABOUT THREE WEEKS IN TO OWNING THE VEHICLE THE CHECK ENGINE LIGHT CAME ON. IT SEEMS THE CODE READS P0741 I.E. TORQUE CONVERTER SOLENOID CIRCUIT STUCK OFF. THE VEHICLE ONLY HAS 107K ON IT HOWEVER, DOESN'T SEEM TO HAVE ANY MISFIRE OR TRANSMISSION ISSUES WHILE DRIVING. …

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I RECENTLY PURCHASED A 2002 BMW 530I ON AUGUST 24, 2011 AND ABOUT THREE WEEKS IN TO OWNING THE VEHICLE THE CHECK ENGINE LIGHT CAME ON. IT SEEMS THE CODE READS P0741 I.E. TORQUE CONVERTER SOLENOID CIRCUIT STUCK OFF. THE VEHICLE ONLY HAS 107K ON IT HOWEVER, DOESN'T SEEM TO HAVE ANY MISFIRE OR TRANSMISSION ISSUES WHILE DRIVING. I TOOK THE VEHICLE TO BMW FOR AN INSPECTION/CHECKUP TO BE SURE THERE WERE NO MAJOR ISSUES AND THEY GAVE IT A THUMBS UP HOWEVER, THIS WAS BEFORE THE CODE/CHECK ENGINE LIGHT WAS ENGAGED ON THE DASHED BOARD OF THE VEHICLE. BASED ON THE SERVICE BULLETIN FOR BMW IT APPEARS THIS SHOULD BE COVERED SINCE IT'S A COMMON OCCURRENCE. I NEED TO FIND OUT HOW TO GET THIS PROBLEM RECTIFIED. *TR

NHTSA ODI #10421409

40,000 miles · Jul 14, 2011
Structure

TL* THE CONTACT OWNS A 2002 BMW 530I. THE CONTACT STATED THAT WHENEVER THE VEHICLE WAS EXPOSED TO RAINY CONDITIONS, WATER WOULD ENTER AND FLOOD THE VEHICLE THROUGH THE DOORS. THE WATER WAS ABLE TO ENTER THE VEHICLE THROUGH THE DOOR PANELS DUE TO THE MATERIALS THAT THE PANELS WERE MANUFACTURED FROM, AS WELL AS IMPROPER SEALING. T…

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TL* THE CONTACT OWNS A 2002 BMW 530I. THE CONTACT STATED THAT WHENEVER THE VEHICLE WAS EXPOSED TO RAINY CONDITIONS, WATER WOULD ENTER AND FLOOD THE VEHICLE THROUGH THE DOORS. THE WATER WAS ABLE TO ENTER THE VEHICLE THROUGH THE DOOR PANELS DUE TO THE MATERIALS THAT THE PANELS WERE MANUFACTURED FROM, AS WELL AS IMPROPER SEALING. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE, BUT OFFERED NO ASSISTANCE. THE APPROXIMATE FAILURE MILEAGE WAS 40,000.

NHTSA ODI #10412294

30,000 miles · Mar 2, 2011
Seats

HEATED DRIVER SEAT WILL BURN LEG OR BACK. HEATER HAS BURNED HOLE THROUGH LEATHER. PLAZA MOTORS / ST. LOUIS MO INFORMED ME THAT BMW WILL NOT FIX. HEATER IS A FIRE HAZARD AND SHOULD BE RECALLED. *TR

NHTSA ODI #10386219

40,000 miles · Feb 24, 2011
Engine And Engine CoolingFire

TL*THE CONTACT OWNS A 2002 BMW 530I. WHILE DRIVING APPROXIMATELY 30 MPH, A CLOUD OF SMOKE WAS EMITTED FROM THE HOOD AND THE VEHICLE STALLED. THE VEHICLE WOULD NOT RESTART SO IT WAS TOWED TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS TOLD OIL SEPARATOR FAILED, RESULTING IN A COMPLETE LOSS OF OIL. THE VEHICLE WAS REPAIRED. THE FAI…

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TL*THE CONTACT OWNS A 2002 BMW 530I. WHILE DRIVING APPROXIMATELY 30 MPH, A CLOUD OF SMOKE WAS EMITTED FROM THE HOOD AND THE VEHICLE STALLED. THE VEHICLE WOULD NOT RESTART SO IT WAS TOWED TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS TOLD OIL SEPARATOR FAILED, RESULTING IN A COMPLETE LOSS OF OIL. THE VEHICLE WAS REPAIRED. THE FAILURE OCCURRED THREE TIMES. AFTER EACH FAILURE, THE VEHICLE WAS TAKEN BACK TO AN AUTHORIZED DEALER TO BE REPAIRED. THE FAILURE MILEAGE WAS 40,000 AND THE CURRENT MILEAGE WAS 120,000.

NHTSA ODI #10384285

Mileage unknown · Jan 14, 2011
Latches/locks/linkages

I OWN A 2002 BMW 530I ,I HAVE REPLACED THE KEY 3 TIMES SINCE PURCHASING THE CAR AND NOW THE DEALER SAID ITS TIME TO GET A NEW ONE. TURNS OUT THAT THIS WILL NOT FIX THE PROBLEM WHICH HAS SLOWLY BEEN GETTING WORSE. THAT PROBLEM IS THE CENTRAL LOCKING SYSTEM IS BROKEN. YOU HAVE TO OPEN DOORS MANUALLY WITH EITHER THE KEY IN THE DOOR…

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I OWN A 2002 BMW 530I ,I HAVE REPLACED THE KEY 3 TIMES SINCE PURCHASING THE CAR AND NOW THE DEALER SAID ITS TIME TO GET A NEW ONE. TURNS OUT THAT THIS WILL NOT FIX THE PROBLEM WHICH HAS SLOWLY BEEN GETTING WORSE. THAT PROBLEM IS THE CENTRAL LOCKING SYSTEM IS BROKEN. YOU HAVE TO OPEN DOORS MANUALLY WITH EITHER THE KEY IN THE DOOR OR REACH OVER AND UNLOCK IT BY HAND. THE DOME LIGHT IS NO LONGER WORKING AS IS THE TRUNK UNLOCK FEATURE WHICH YOU HAVE TO DO BY PHYSICALLY INSERTING THE KEY IN THE LOCK THE DEALERS SAY THE COST TO REPAIR THIS IS IN EXCESS OF 900US$ ,AN ABSOLUTE DISGRACE FOR THIS COMPONENT WITH NO GUARANTEE . *TR

NHTSA ODI #10376720

85,000 miles · Jul 10, 2010
Power Train

I HAVE A 2002 BMW 530I WITH AUTO TRANSMISSION. TRANNY MODEL 5HP19. AT AROUND 85,000, SOMETIME IN MID-JULY 2006, I BEGAN TO HAVE AN INTERMITTENT (ON FOR MAYBE 300-500 MILES, THEN OFF FOR AROUND 7000 TO 10000 MILES) CHECK ENGINE LIGHT. THE CEL CODE WAS ALWAYS DIAGNOSED AS P0741 - "TORQUE CONVERTER CLUTCH CIRCUIT PERFORMANCE OR …

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I HAVE A 2002 BMW 530I WITH AUTO TRANSMISSION. TRANNY MODEL 5HP19. AT AROUND 85,000, SOMETIME IN MID-JULY 2006, I BEGAN TO HAVE AN INTERMITTENT (ON FOR MAYBE 300-500 MILES, THEN OFF FOR AROUND 7000 TO 10000 MILES) CHECK ENGINE LIGHT. THE CEL CODE WAS ALWAYS DIAGNOSED AS P0741 - "TORQUE CONVERTER CLUTCH CIRCUIT PERFORMANCE OR STUCK OFF." SINCE 120,000 MILES, THE SAME CODE IS MUCH MORE FREQUENT, MAYBE 600-800 MILES BETWEEN TURNING ON-OFF. I HAVE CONTACTED MY BMW DEALERSHIP ABOUT THIS SINCE THE FIRST TIME IT OCCURRED AT AROUND 85,000 MILES, AND A FEW TIMES AFTER SINCE. THEY SAID THE TRANSMISSION WOULD NEED TO BE REBUILT AY MY COST, ALTHOUGH THIS IS A VERY COMMON OCCURRENCE AND THERE IS A SERVICE BULLETIN ON THIS. AFTER TALKING TO OTHER BMW OWNERS WITH THE SAME PROBLEM, AND GETTING A COPY OF THE SERVICE BULLETIN, IT WOULD SEEM THAT THIS IS A COMMONLY KNOWN AND RECURRING PROBLEM THAT SHOULD HAVE BEEN FIXED. I BELIEVE THAT BMW SHOULD FIX THIS PROBLEM AT THEIR COST, EVEN IF THE VEHICLE IS OF HIGH MILEAGE (AS MINE HAS 160,000 MILES NOW.) THE SERVICE BULLETIN SAYS THE PROBLEM IS A BAD TORQUE CONVERTER SEAL. HERE IS PARTIAL TEXT OF THE BMW SERVICE BULLETIN: THIS SERVICE INFORMATION BULLETIN SUPERSEDES SI 24 03 06 DATED FEBRUARY 2008. DESIGNATES CHANGES TO THIS REVISION SUBJECT ZF 5HP19 TRANSMISSION - DIAGNOSIS OF EGS FC 048 (30 HEX) MODEL E46: 323I, 325I, 330I WITH M52TU, M54, M56 AND ZF 5HP19 E39: 525I, 530I WITH M54 AND ZF 5HP19 E85: Z4 ROADSTER 2.5, 3.0 WITH M54 AND ZF 5HP19 SITUATION "SERVICE ENGINE SOON" IS ILLUMINATED AND FAULT CODE 048 "CONVERTER LOCK-UP EXCESSIVE SLIP" (30 HEX OR P0741) IS STORED IN THE EGS TRANSMISSION CONTROL MODULE. CAUSE POSSIBLE CAUSE: DETERIORATION OF THE TORQUE CONVERTER TURBINE SHAFT SEAL *END SERVICE BULLETIN TEXT* ALL I SIMPLY WANT IS BMW TO REPAIR THE PROBLEM AT THEIR COST. THE PROBLEM CAUSES THE CHECK ENGINE LIGHT, WHICH PREVENTS ME FROM OBTAINING A CLEAR SMOG TEST ON MY CAR TO REGISTER IT. *TR

NHTSA ODI #10342390

Official recalls

4

19V015000 · Air Bags:frontal:driver Side:inflator Module

Jan 14, 2019

BMW of North America, LLC (BMW) is recalling certain model year 2000-2003 525i Sedan, 530i Sedan, 540i Sedan, 2001-2003 525i Sports Wagon and 540i Sports Wagon vehicles, and 2000-2004 X5 SAV 3.0i, X5 SAV 4.4i, and X5 SAV 4.6is vehicles. This recall affects certain vehicles where the original steering wheel has been replaced with the optional sports steering wheel. The sports steering wheel has a frontal air bag inflator that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will inspect the vehicle for an optional sports steering wheel with an affected inflator. Dealers will replace the air bag module as necessary, free of charge. The recall began March 14, 2019. Owners may contact BMW customer service at 1-800-525-7417.

15V318000 · Air Bags:frontal:driver Side:inflator Module

May 28, 2015

BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi Sedans, and 325xi and 325i Sportswagons, 2002-2006 330Ci, 325Ci, and M3 Convertibles and 325i, 330i, and M3 Coupes, 2002-2003 M5, 540i, 525i Sedan, and 530i Sedans, and 540i and 525i Sportswagons, and 2003 X5 3.0i and 4.4i Sports Activity Vehicles. Please note that the 5-series and X5 vehicles are only included if they are equipped with the optional sports steering wheel. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.

Consequence & remedy

Consequence: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will replace the front driver air bag module, free of charge. The recall began Aug 2016. Owners may contact BMW customer service at 1-800-525-7417. Note: This recall supersedes recall 14V-348 in its entirety. Additionally, vehicles that have had their driver side frontal air bag replaced previously as part of a recall remedy need to have their air bag replaced under this recall as well. Note: On December 17, 2015 BMW removed the model year 2004 X5 3.0i and 4.4i Sports Activity vehicle from this recall. Those vehicles were mistakenly identified as including the air bags that are subject to this recall.

02V057000 · Suspension

Feb 19, 2002

ON CERTAIN PASSENGER VEHICLES, DURING THE STRUT MOUNT MANUFACTURING PROCESS, THE THRUST BEARING WAS NOT PROPERLY POSITIONS AND SECURED. IF THE SUSPENSION IS FULLY UNLOADED, THE FRONT STRUT COULD SEPARATE FROM THE UPPER MOUNT.

Consequence & remedy

Consequence: THIS COULD AFFECT VEHICLE HANDLING AND CONTROL, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH FRONT SPRING STRUT UPPER MOUNTS. OWNER NOTIFICATION BEGAN MARCH 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.

01V352000 · Tires:sidewall

Nov 26, 2001

VEHICLE DESCRIPTION: DURING THE TIRE MOUNTING PROCESS ON CERTAIN PASSENGER VEHICLES BUILT WITH STANDARD (NON-SPORT) SUSPENSION AND EQUIPPED WITH CONTINENTAL CONTITOURINGCONTACT CH95 ECOPLUS TIRES, SIZE 225/65R16 95H, HAVING DOT CODES 4001, 4101, OR 4201, THE OUTER SIDEWALL SURFACE OF THE TIRES MAY HAVE BEEN CUT BY A SHARP EDGE. OPERATION OF THE VEHICLE OVER A LONG PERIOD OF TIME COULD LEAD TO A REDUCTION OF INFLATION PRESSURE.

Consequence & remedy

Consequence: CONTINUED DRIVING WITH LOW INFLATION PRESSURE IN THE TIRE COULD ULTIMATELY RESULT IN DAMAGE TO THE TIRE, AFFECT VEHICLE HANDLING AND CONTROL, AND COULD IN SOME CASES RESULT IN A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT ALL FIVE TIRES FOR A POSSIBLE CUT IN THE SIDEWALL, AND IF A CUT IS FOUND, THE TIRE WILL BE REPLACED. OWNER NOTIFICATION BEGAN DECEMBER 10, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.