WHILE DRIVING AT MODERATE ACCELERATION I HEARD A POP AND FELT A LARGE DECREASE IN POWER. LOOKED UNDER HOOD AND SAW AN OBVIOUS PIPE BROKEN OFF. TOOK IT TO BEVERLY HILLS BMW.ADVISED IT WAS THE 'LEFT CHARGE PIPE' AND TO FIND OUT ITS THE VERY FEW THINGS NOT COVERED IN CA EMISSIONS 7 YEAR/70K WARRANTY. SEAMS FAIRLY COMMON. ESTIMATE $…
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WHILE DRIVING AT MODERATE ACCELERATION I HEARD A POP AND FELT A LARGE DECREASE IN POWER. LOOKED UNDER HOOD AND SAW AN OBVIOUS PIPE BROKEN OFF. TOOK IT TO BEVERLY HILLS BMW.ADVISED IT WAS THE 'LEFT CHARGE PIPE' AND TO FIND OUT ITS THE VERY FEW THINGS NOT COVERED IN CA EMISSIONS 7 YEAR/70K WARRANTY. SEAMS FAIRLY COMMON. ESTIMATE $1,313.14!
NHTSA ODI #11350319
72,000 miles · Jan 23, 2020
Fuel/propulsion SystemPower Train
TL* THE CONTACT OWNS A 2014 BMW 435I. THE CONTACT STATED THAT THERE WAS A STRONG ODOR OF FUEL. THE CONTACT ALSO STATED THAT WHILE DRIVING ABOUT 65 MPH, THE DRIVE CHAIN MALFUNCTION LIGHT ILLUMINATED AND THE VEHICLE SHOOK AND SHUT OFF. THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS TOWED TO THE ORANGE COAST INFINITI DEALER L…
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TL* THE CONTACT OWNS A 2014 BMW 435I. THE CONTACT STATED THAT THERE WAS A STRONG ODOR OF FUEL. THE CONTACT ALSO STATED THAT WHILE DRIVING ABOUT 65 MPH, THE DRIVE CHAIN MALFUNCTION LIGHT ILLUMINATED AND THE VEHICLE SHOOK AND SHUT OFF. THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS TOWED TO THE ORANGE COAST INFINITI DEALER LOCATED AT 15550 BEACH BLVD, WESTMINSTER, CA 92683) WHERE IT WAS DIAGNOSED THAT THE FUEL TANK NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 72,000.
NHTSA ODI #11301433
50,000 miles · Mar 13, 2019
EnginePower Train
TL* THE CONTACT OWNS A 2014 BMW 435I. WHILE DRIVING VARIOUS SPEEDS, THE DRIVETRAIN MALFUNCTION WARNING INDICATOR ILLUMINATED. THE VEHICLE DECELERATED AND LOST POWER. THE VEHICLE WAS TAKEN TO NALLEY BMW OF DECATUR (1606 CHURCH ST, DECATUR, GA 30033) WHERE IT WAS DIAGNOSED THAT THE INTERCOOLER CHARGE PIPE NEEDED TO BE REPLACED. TH…
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TL* THE CONTACT OWNS A 2014 BMW 435I. WHILE DRIVING VARIOUS SPEEDS, THE DRIVETRAIN MALFUNCTION WARNING INDICATOR ILLUMINATED. THE VEHICLE DECELERATED AND LOST POWER. THE VEHICLE WAS TAKEN TO NALLEY BMW OF DECATUR (1606 CHURCH ST, DECATUR, GA 30033) WHERE IT WAS DIAGNOSED THAT THE INTERCOOLER CHARGE PIPE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 50,000.
NHTSA ODI #11186393
3,000 miles · Jun 26, 2015
Fuel/propulsion SystemPower TrainVehicle Speed Control
ON TWO OCCASIONS, JANUARY 2015 AND MAY 2015 MY 435I STOPPED WHILE I WAS DRIVING WITHOUT ANY WARNING WHATSOEVER. THE FIRST TIME I WAS CROSSING A VERY BUSY 3 LANE NORTHBOUND ROAD TO GET TO THE LEFT TURN LANE WHEN WITHOUT ANY WARNING THE CAR JUST STOPPED. THEY WAS NO ENGINE LIGHT ON DASH. I WAS LUCKY THAT I WAS NOT HIT AS I DI…
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ON TWO OCCASIONS, JANUARY 2015 AND MAY 2015 MY 435I STOPPED WHILE I WAS DRIVING WITHOUT ANY WARNING WHATSOEVER. THE FIRST TIME I WAS CROSSING A VERY BUSY 3 LANE NORTHBOUND ROAD TO GET TO THE LEFT TURN LANE WHEN WITHOUT ANY WARNING THE CAR JUST STOPPED. THEY WAS NO ENGINE LIGHT ON DASH. I WAS LUCKY THAT I WAS NOT HIT AS I DIDN'T EVEN HAVE THE OPPORTUNITY TO BRAKE, TO INDICATE TO DRIVERS BEHIND ME THAT I WAS SLOWING DOWN. THE LIGHTS, CHASSIS STABILIZATION AND DRIVETRAIN MALFUNCTION CAME ON THE DASH. TWO PRETTY SERIOUS PROBLEMS WITHOUT ANY PRIOR WARNING, A POLICE OFFICER GOT THE CAR STARTED AND I WAS ABLE TO DRIVE ABOUT ANOTHER MILE BEFORE AGAIN IT JUST STOPPED. WARNINGS ABOUT THE FUEL INJECTION AND ENGINE OVERHEAT CAME ON IN ADDITION TO DRIVETRAIN AND CHASSIS STABILIZATION. THE CAR WAS TOWED TO THE LOCAL BMW DEALER WHOSAID THEY NEEDED TO REPROGRAM THE COMPUTER. AFTER THIS I DROVE THE CAR FOR ANOTHER 3 MONTHS AND 2,000 MILES WHEN IT HAPPEN AGAIN. I BOARDED A CAR FERRY AFTER DRIVING 100 MILES ON A MAJOR HIGHWAY. WHEN I STATED THE CAR TODISEMBARK, IT SHUT DOWN AND ALL 4 WARNINGS ALL CAME UP AT ONCE. I GOT IT STARTED AND GOT OFF THE FERRY WHEN IT SHUT DOWN AGAIN. ALL I COULD THINK OF WAS HOW LUCKY I WAS IT DIDN'T HAPPEN WHILE WAS DURING AT 65MPH ON THE HIGHWAY. AGAIN TOWED TO BMW WHO TOLD ME AGAIN THE COMPUTER NEEDED TO BE REPROGRAMMED AND A FAN CHANGED. I DON'T BELIEVE THEM. THERE ARE RECALLS ON CARS WITH THE SAME PROBLEMS FOR FAULTY PLATING ON THE FUEL PUMP. I DO NOT FEEL SAFE DRIVING THIS CAR. I AM AFRAID OF IT STOPPING NOT ONLY ON A MAJOR HIGHWAY BUT ANY ROADWAY AND BEING HIT FROM BEHIND AS THERE IS NO BRAKING TO INDICATE TO DRIVERS BEHIND YOU THAT YOU ARE STOPPING. ONCE IT SHUTS DOWN YOU CAN'T START IT. SO YOU ARE STUCK WHEREVER YOU ARE. A VERY DANGEROUS SITUATION.
NHTSA ODI #10730550
15,000 miles · Jun 22, 2015
EnginePower Train
TL* THE CONTACT OWNS A 2014 BMW 435I. WHILE DRIVING 15 MPH OVER A PUDDLE OF WATER, THE WATER SEEPED INTO THE ENGINE AND CAUSED IT TO STALL. THERE WERE NO WARNING LIGHTS ILLUMINATED PRIOR TO THE FAILURE. THE VEHICLE DID NOT RESTART, BUT WAS NOT TOWED BECAUSE THE VEHICLE COULD NOT BE SHIFTED OUT OF PARK. THE VEHICLE WAS NOT REPAIR…
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TL* THE CONTACT OWNS A 2014 BMW 435I. WHILE DRIVING 15 MPH OVER A PUDDLE OF WATER, THE WATER SEEPED INTO THE ENGINE AND CAUSED IT TO STALL. THERE WERE NO WARNING LIGHTS ILLUMINATED PRIOR TO THE FAILURE. THE VEHICLE DID NOT RESTART, BUT WAS NOT TOWED BECAUSE THE VEHICLE COULD NOT BE SHIFTED OUT OF PARK. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE ISSUE. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 15,000.
BMW of North America, LLC (BMW) is recalling certain 2014 4 Series Coupe (428i, 428i xDrive, 435i, 435i xDrive), 3 Series Sedan (320i, 320i xDrive, 328i, 328i xDrive, 335i, 335i xDrive), and 2014-2015 2 Series Coupe (228i, 228i xDrive, M235i, M235i xDrive) vehicles. The head air bag inflator may fail at the weld joint, which can cause gas to leak from the inflator or result in an inflator rupture.
Consequence & remedy
Consequence: An inflator that ruptures may cause sharp metal fragments to enter or exit the vehicle, increasing the risk of injury. Additionally, an inflator that leaks gas may only partially inflate during a crash, increasing the risk of injury.
Remedy: Dealers will replace the head air bags, free of charge. Owner notification letters were mailed February 12, 2026. Owners may contact BMW customer service at 1-800-525-7417.
BMW of North America, LLC (BMW) is recalling certain 2015 6 Series Gran Coupe, 2014 5 Series Gran Turismo, 2014 5 Series Sedan, 2015 6 Series Convertible, 2015 6 Series Coupe, 2014 X5, 2013-2014 X3, 2014-2015 3 Series Sedan, 2014 4 Series Coupe, 2014 4 Series Convertible, 2014 3 Series Gran Turismo, and 2015 4 Series Gran Coupe vehicles. Please see the recall report for the complete list of models. The driver's air bag inflator may explode during deployment, due to a manufacturing defect.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, increasing the risk of injury or death.
Remedy: The driver's front air bag will be replaced, free of charge. Owner notification letters were mailed September 6, 2024. Owners may contact BMW customer service at 1-800-525-7417.
BMW of North America, LLC (BMW) is recalling certain 2014-2015 2 Series Coupe (228i, 228i xDrive, M235i), 3 Series Sedan (320i, 320i xDrive, 328i, 328i xDrive, 335i, 335i xDrive, M3, 328d, 328d xDrive), 4 Series Coupe (428i, 428i xDrive, 435i, 435i xDrive, M4), and 2015 4 Series Gran Coupe (428i, 428i xDrive, 435i, 435i xDrive) vehicles. The head air bag inflator may fail at the weld joint, which can cause gas to leak from the inflator or result in an inflator rupture.
Consequence & remedy
Consequence: An inflator that ruptures may cause sharp metal fragments to enter or exit the vehicle, increasing the risk of injury. Additionally, an inflator that leaks gas may only partially inflate during a crash, increasing the risk of injury.
Remedy: Dealers will replace the head air bags, free of charge. Owner notification letters were mailed November 4, 2024. Owners may contact BMW customer service at 1-800-525-7417.
BMW of North America LLC (BMW) is recalling certain model year 2014 228i Coupe, M235i Coupe, 320i, 320xi, 328i, 328xi, 335i, 335xi, ActiveHybrid 3, 328xi Sports Wagon, 428i Coupe, 428xi Coupe, 435i Coupe, 435xi Coupe, 428i Convertible, 428xi Convertible, 435i Convertible, 328xi Gran Turismo, 335xi Gran Turismo, and 2015 428i Gran Coupe, 428xi Gran Coupe, and 435i Gran Coupe vehicles. Improper nickel plating of components within the fuel pump may result in the fuel pump failing.
Consequence & remedy
Consequence: If the fuel pump fails, the vehicle may stall without warning, increasing the risk of a crash.
Remedy: BMW will notify owners, and dealers will replace the fuel pump, free of charge. Owners were mailed interim notices on May 28, 2015. The recall began on July 6, 2015. Owners may contact BMW customer service at 1-800-525-7417.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
EA21002 · Desiccated Air Bag Inflator Rupture
Opened Sep 17, 2021 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
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